What Goes Into A Handcrafted Helmet Shell

To see the current range built this way, visit made to order helmet maker.

The liner deserves the same care. A removable, washable liner keeps the inside fresh, and following the maker's washing instructions protects both the padding and the stitching around it.

A handcrafted helmet shell starts with a base material, commonly fibreglass or a composite blend, layered and shaped by hand rather than produced purely by mould and machine. Each layer adds strength, and the shaping stage is where a lot of the time in production actually goes.

To see the handcrafted shells behind our range, visit made to order helmet maker.

For a full sizing guide across our range, visit made to order helmet maker.

Certification is not a formality. It is the baseline that separates a genuine protective helmet from something that only looks the part. Any helmet worth wearing on the road should carry a current, verifiable certification.